Tag Archives: 2015

Guitar luthier Jig for binding channels

Guitar luthier Jig for cutting binding channels

I just built a very simple guitar luthier jig to help manage cutting the binding and purfling channels using a laminate cutter (small 1/4″ router).

Design

The aim was to overcome a few key problems with my previous design which I use in conjunction with a jig to hold the guitar body level.

  • Vertical movement on the vertical slide tending to stick.
  • Body of the jig too wide to allow working up close to the neck and heel of the instrument.

The essence of the modified design is simplicity.

  • Narrow base that can be easily clamped to table top.
  • Slide constructed from a 22mm copper tube sliding over a 20mm dowel.
  • Horizontal stability from a vertical steel tube that the body of  the jig slides over.
  • Laminate cutter screwed to a base that slots into the vertical slide of the jig.
  • Balance the weight of laminate cutter using thick elastic running over a pulley at the top of the jig.
Photo of finished jig:

P1010254P1010255

 

Photo of jig to hold guitar body level:

P1010256

Performance

Performance was pretty good and managed my cleanest channels yet.  However the design could still be improved.

  • By using a slightly thicker steel stabilising tube.
  • By providing a locating mechanism to keep the router base engaged with vertical slide.

Guitar #5 Completed

Just finished stringing up #5 – my first own design classical guitar.

 

Guitar #5
Rosewood bridge
Guitar #5
Heel detail

 

guitar #5
Crossbow motif on head

 

guitar #5
Rosewood back with cocobolo centre strip

 

guitar #5
Cocobolo bandings

 

guitar #5
Own design rosette

 

 

 

 

 

Here is my comedy attempt at Lagrima!

And here is the Weiss Fantasie:

Guitar Design drawings

Guitar design using parametric modelling

When thinking about my next guitar (and my first cello) I wanted to find a way of easily iterating my own designs of body shapes which could be easily “pulled around” and manipulated without re-drawing.  After a bit of investigation I decided to look for a parametric drawing package.

I eventually turned up an interesting package called Solve-space. This package seemed to have a number of key advantages:

  • It is free software  🙂
  • It has a very light footprint
  • for 2D work the interface is simple and easy to learn

Solve-Space is free software, distributed under the GPLv3 and can be found to download at solvespace.com.

I then tried to understand how some of the more celebrated guitar shapes had been designed and created myself a simple parametric template which I then proceeded to “fit” to the published shapes and dimensions.  The source of these existing designs I got from a very good book by Roy Courtnall called “Making Master Guitars”.

The solvespace template I used can be downloaded here guitar template Alabaster (after dowloading change the extension from .txt to .slvs

Here is a table of parameters I used for fitting to the established guitar designs and what I used for my own design:

Romanillos Bouchet Freiderich Alabaster
Drawing pdf romanillos Bouchet Freiderich Alabaster
Length  488  484  489  488
Upper bout width  278  280  280  280
Upper bout distance between circle centre and centreline  46  51  47  46.3
Upper bout large circle diameter  244  327  327  327
Ratio of lower bout to upper bout circle diameters  0.772:1  0.766:1  0.757:1  0.777:1
Lower bout distance between circle centres and guitar centreline  60  60  61  60
Lower bout width  (360)  (366)  (370)  (360.4)
Lower bout large circle diameter  488  484  489 488
Waist width  236  241  240  224
Waist curve diameter  80  100  80  80
Heel to waist  194  180  194  187
Heel to sound hole  151.5  151.5  151.5  151.5
Sound hole diameter  87  87  89  87

Guitar #5 ready for finishing

Finally got to the point where I can start finishing my 5th guitar. This one is to my own design with a number of changes compared with the Ramirez 1a based design for most of my earlier instruments:

  • Scale length of 650mm instead of 664mm
  • Narrower neck @51mm instead of 53mm
  • C- shape neck rather than D-shape
  • New body shape
  • Solid rather than double sides
  • Different top bracing loosely based around ideas of Romanillos
  • Addition longitudinal back braces to try and get more of the back active
  • Crossbow motif on the head and rosette

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