Category Archives: Cello #1

Cello Week 1 – The Design

Having designed my last classical guitar using a great parametric freeware drawing package called Solvespace I decided to try and do the complete cello design using this package before cutting any wood.  The way I look at it, if I’ve thought enough about the design to be able to draw it, then I am going to have a much better chance of building it without making stupid errors.

I started by trying to replicate the Strad body design from the book by H S Wake.  At each iteration of the design I printed out the outline full size on multiple A4 sheets and then stuck them back together with sellotape before cutting out the outline shape with scissors.  After about 10 iterations I had pretty much worked out how to draw the shape and got it within a mm or 2 all round.

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Next I iterated the design for a string length of 695mm giving a neck length of 280mm and f stop of 400mm. It also had a slightly longer body (755mm) and slightly wider waist (240mm).  I then tweaked the design until it looked right – particularly round the corners.

Before I started cutting any wood I also tried to get the ff holes designed on so that they met a few key criteria and looked right:

  • Outside of top and bottom holes equidistant from cello edge
  • Centre ff-hole “V” level with centre of bridge
  • Centre of top ff-hole and centre ff-hole “V” equidistant from bridge centre
  • Inside of top ff-hole vertically above outside of bridge foot
  • Top of bottom ff-hole level with purfling of bottom corner

The parametric drawing software was a brilliant tool for achieving this and the result looked about right to me.  The resulting design is here:

Cello top design

side view design

neck design

fingerboard profile

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Drawing set on workshop wall

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Links to the rest of the process following the design are below:

2. Building the form

3. The ribs

4. The back

5. The top

6. Plate tuning

7. The neck

8. Assembly

9. Finishing

10. Setup

Cello Week 2 – Building the form

Having completed my design it is now time to make up the form that will form the basis for the rib construction.

Having scoured the net to see how other people do it, I eventually plumped for a design based on a central plywood form with removable plywood panels on front and back to allow fitting of the linings.

I started by creating a template out of a piece of 6mm clear acrylic sheet by sticking a full size plan printout to it and band-sawing and then sanding  to the plan outline.

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Then I used the  template to mark out a rough outline of the form on the central 18mm plywood and then routed back to the template.  I then used this template to mark and rout the two outer 12mm plywood elements of the form.

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Next I cut out the centres of the plywood shapes to reduce weight and provide an anchor for clamping and then cut the notches for the corner posts and end posts.

To get the 120mm rib depth I glued some 1.5″ battens to both sides of the central plywood form and dowelled everything together to ensure alignment.

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Finally a few coats of varnish after sanding the edges round to ensure easy removal from the assembled ribs.

 

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Visit to David Dyke – Luthier supplier

Last week I finally got round to making a visit to a real luthier supplier to choose my own wood rather than taking pot luck on the Internet.

Once I had negotiated the M25 and found David’s place “The Hall” – tucked away in a leafy corner of East Sussex I was made most welcome and started working my way through his (extensive) stock.  I had managed to pick out 4 sets of really nice resonant soundboards and some good looking Indian rosewood back and sides when digging around in the loft I came across some large beautifully figured maple blanks meant for a cello. Now I had been vaguely thinking about building one (I do play cello a bit) but until that moment this had been a guitar wood trip – it was about to get a lot more expensive!

Well the long and the short of it is I finally came away after many hours, much discussion with David – who is the personable character – and a few cuppas with a lighter wallet and a car full of wood sufficient for 4 new guitars and a cello!!

Maple back and neck blanks with maple sides
Maple back and neck blanks with maple sides